Applicable Industries
Pharmaceutical industry: tablets, oral solutions, ampoules, vials, bagged granules, patches, ointments, aerosols, etc.; Food industry: ice cream, egg rolls, bread, bagged coffee, seasoning packets, milk powder, etc.;
Daily chemical industry: toothpaste, soap, cosmetics, face masks, face cream, lipstick, mosquito coils, etc.;
Hardware and electrical appliances: bearings, light bulbs, switches, sockets, relays, chargers, etc.;
Auto parts industry: spark plugs, filters, piston rings, car light bulbs, automotive electrical appliances, etc.;
Plastics industry: cling film, plastic products, etc.;
Cultural and entertainment industry: pens, staplers, ink pads, playing cards, puzzles, toys, handicrafts, etc.;
Household paper products: facial tissues, sanitary napkins, panty liners, cotton pads, etc.
The multi-functional carton packing machine is the latest product developed by our company. It features a compact size, light weight, wide application range, high production efficiency, and multi-purpose functionality.
This machine can package items of various specifications and is suitable for food packaging, cosmetic packaging, and packaging in related industries. It has a wide range of applications and, depending on the user’s requirements, can be used for large-volume single-product production as well as small-batch multi-product production. The carton packing machine outlet can be matched with various types of medium-sized box film packaging equipment.
1.The carton packing machine operates intermittently, with PLC control, a simple structure, and easy maintenance. This machine uses a series of complex transmissions, mimicking human movements to automatically complete complex processes such as box feeding, box opening, and box sealing.
2.The overall carton packing speed is high, but the packaging material’s running speed is low, thus reducing the packaging material’s sensitivity to running speed, enhancing packaging material adaptability, and minimizing mechanical wear. Its characteristics are: high output and low mechanical running speed.
3.The vacuum system used in this machine is a ZL112 vacuum generator (SMC), with automatic vacuum box picking and large-angle box opening, ensuring the accuracy of box opening.
4.The box feeding system operates intermittently and is equipped with push-in overload protection to ensure safe item placement in the box (protecting both personnel and the machine).
5.This machine is easier to adjust and maintain. Various box closing methods and other devices are optional. When changing to different sizes of cartons, there is no need to change molds; simply adjust the positioning according to the box size.
6.The machine frame and panel have sufficient strength and rigidity. The main drive motor and clutch brake are installed in the machine frame, and the various transmission systems are installed on the machine panel. The torque overload protector can disengage the main drive motor and various transmission parts in case of overload, protecting machine parts from damage.
7.Safety:
No product: No box feeding, the entire machine automatically stops and sounds an alarm.
Product present: No carton (or the carton is not properly formed), the entire machine automatically stops and sounds an alarm.
| Project | Parameter | Remark |
| Main Motor Power | AC 220V, three-phase five-wire, total power 1.5 kW. | |
| Packaging Speed | 30-90 boxes/minute | |
| Power Supply/Total Power | 1.5KW | |
| Gas Consumption | 20 m³/hour (pressure 0.5-0.8 MPa) | |
| Cardboard Box Material Requirements | White card:250-350g/m2 Gray card:300-400g/ m2 | |
| Applications Of Cardboard Boxes | Minimum size： 70*20*12mm Maximum size：220*120*60mm | Length * Width * Height |
| External Dimensions | 3500*1400*1900mm | Length * Width * Height (including wooden crate) |
| Weight | 1500kg |
1.It adopts an automatic packaging form including automatic feeding, box opening, product insertion, batch number printing, box sealing, and rejection of defective products, with a compact and reasonable structure and simple operation and adjustment;
2.It uses a servo/stepper motor and a touch screen, PLC programmable control system, and a human-machine interface display for clearer and simpler operation, resulting in a high degree of automation and greater user-friendliness;
3.It uses a photoelectric eye automatic detection and tracking system, preventing empty packages from being boxed, thus maximizing the saving of packaging materials;
4.It has a wide packaging range and is easy to adjust, allowing for quick conversion between various specifications and sizes;
5.Changing specifications does not require changing molds; it can be achieved simply by adjustment;
6.It features an automatic stop function if the product is not properly inserted into the box and an overload protection device for the main drive motor, making it safer and more reliable;
7.According to customer requirements, an upward-opening safety protective cover can be adopted, making operation convenient and the appearance aesthetically pleasing;
8.It can be linked with other equipment such as blister packaging machines, pillow packaging machines, three-dimensional packaging machines, bottling lines, filling machines, labeling machines, inkjet printers, online weighing instruments, and other production lines;
9.Various automatic feeding and box insertion systems can be designed according to the requirements of the packaged items;
10.According to customer requirements, a hot melt glue machine can be selected for hot melt glue spraying and sealing or mechanical brush glue sealing.
Technical Overview
1.The entire machine is designed and manufactured to meet the space and site requirements of current GMP standard workshops.
2.The machine features separate functional sections and utilizes imported photoelectric sensors for tracking and detection to automatically control mechanical operation.
3.After the products are automatically loaded into plastic trays, fully automatic boxing and sealing can be achieved.
4.All mechanical movements at each station are highly electronically synchronized, resulting in smoother, more balanced operation and low noise.
5.This cartoning machine is easy to operate, with PLC programmable control and a touch-screen human-machine interface.
6.The PLC automatic control system output interface of this machine allows for real-time monitoring of downstream packaging equipment.
7.It features a high degree of automation, a wide control range, high control accuracy, sensitive control response, and good stability.
8.With fewer parts and a simple structure, the machine is easy to maintain.
9.The machine features a low-decibel design (equipment operating noise ≤ 75 decibels).
10.The maximum production speed of this line is 100 boxes/minute, with a stable production speed of 30-100 boxes/minute.
11.The entire line uses threaded foot pads for adjustable height.